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Chongqing light industry machinery to meet the pure draft beer filling production line washing of the special requirements and its own development and design of the JCS30 double end type bottle washing machine development is successful a few days ago. The product features complete, reliable and applicable, advanced control, simple operation.
Chongqing light industrial machinery production of pure draft beer filling production line bottle washing machine, in order to ensure the output bottle sterility, double end type structure, so that the dirty and clean bottle bottle placed regional separation. In order to facilitate in the bottle for sterilization, bottle box with OC RⅡ 8N i9 stainless steel production; in order to bottle washing thoroughly, will effectively washing time extending for 16 minutes; extended time bring accounts for the problem using a vertical tank structure to be addressed, and the vertical tank structure at the same time reduces the host load and backbone a wear; machine side label-removing device, so that in addition to a complete and reliable; automatic detection of alkali concentration, the cleaning effect is ensured; the machine specially designed for the integrity of the sterilized water spraying and flushing system, while the rotary spraying and flushing system can effectively reduce the jetting angle; the use of silent heating system, rotary swing out of the bottle mechanism and frequency control, DLC control, touch screen operation, more make this machine to reach a higher level of domestic, fully in line with the pure draft beer in bottle cleanliness requirements.
The machine is composed out of the bottle conveyor belt, bottle, box and return device, main drive system, in addition to standard device, chain box device, a jetting system, pipeline system, electric control system and so on.
Out of the bottle conveyor belt use of symmetrical design, users can satisfy different direction from bottles requirements; import and bottle device and return device adopts swing -- rotating into the bottle, bottle feeding two times a week, dynamic synchronous bottle bottles, stability, low noise, simple adjustment, convenient repair. The machine consists of 5 carbon steel body and a stainless steel body (sterilization box ), adopts a vertical structure, equipped with a spray, pre soaking tank, water tank, water immersion of IⅡsoaking, hot water tank, so that the effective immersion time was increased to 15.04 minutes. Main drive system consists of a main import motor ( SEW ) and 7 worm gear box, the teeth number of sprocket made a special formulation, make bottles out of the bottle safety clutch device and the transmission ratio is 1:1, the synchronous adjustment. The worm wheel is attached to the automatic overload protection.
The machine is provided with two independent mutual type in addition to standard system, respectively, to remove I,Ⅱsoaking groove label paper. The label removing device is provided with a larger body and vertical label-removing mesh belt, mesh belt is provided with a scraper, with the pipeline system, the I,Ⅱsoaking tank with standard paper liquid all through the label removing box, through the network with counterclockwise rotation, the standard tape to label removing the top, the jetting, standard paper fell on the cross in addition to standard network belt, the belt rotation, the standard tape out of the machine body. At the same time, the cross in addition to standard network belt is arranged at the end of a pressing roller, which is designed to be not discharged body marking paper lye in the squeezing, reduce alkali waste; chain box device adopts the steel box, Liang Hequan plastic bottle box structure. Bottle box beam by using 16M n U type structure, light weight, good rigidity, bottle box with PP, acid and alkali resistance, not easy to aging.
The machine uses a fixed spraying and rotating tracking jetting combined, equipped with a spray, hot water flushing and multiple groups of sterilization spray, water sterilization using 0.4PPM CIO 2 or other sterilizing liquid. Wash bottle can meet the requirements of pure draft beer filling line. Jetting synchronization is out of the bottle box beam on the block slide nozzle axis wheel to achieve. Pipeline system: sterilization tank pipe are all made of stainless steel pipe, stainless steel valves, sanitary pump, ensure the washing bottle meet pure draft beer filling line requirements. Steam pipeline increases 4 silent heater, heat efficiency is improved, the heating time is greatly shortened. Electrical control system:①touch screen operation, the PLC control, the main drive motor; the alkali concentration, temperature self-detecting and display;③out of the bottle, the main drive overload protection.
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